Conference Agenda
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IMA+GD&T: Image Processing & Applications + Geometric Dimensioning, Tolerancing & Inspection Location: B8.1.2 Session Chair: Prof. Ilaria Cristofolini, University of Trento Session Chair: Prof. Rocco Furferi, UNIFI | |
| Presentation 4 | |
Dimensional Assessment of Pore Size in Binder-Jetted Lattice Structures Using Optical Methods 1: Department of Industrial Engineering, University di Trento, Italy; 2: Department of Civil, Environmental and Architectural Engineering, University of Padova; 3: Department of Industrial Engineering, University of Padova; 4: Mimest S.r.l; 5: Department of Management and Engineering, University of Padova Lattice structures produced by additive manufacturing require reliable di-mensional verification, because their small features and internal porosity lim-it the use of conventional metrological instruments. This study evaluates an optical approach for estimating pore dimensions in stainless steel 316L lattice structures manufactured by binder jetting. Simple cubic lattices with a nomi-nal cell size of 500 µm and three strut thicknesses (150, 200, and 250 µm), corresponding to nominal pore sizes of 350, 300, and 250 µm, were ana-lyzed. Images were acquired on three mutually orthogonal planes using an Olympus DSX 1000 microscope and an OGP SmartScope 300 system. A us-er-defined MATLAB algorithm was developed to segment each pore, esti-mate its projected area, and calculate the corresponding pore size. The results were compared statistically to assess the influence of projection plane, nomi-nal pore size, and acquisition system. Both systems detected deviations from the nominal pore size, generally ranging from -20% to +5%, with higher ac-curacy on the YZ plane. The comparison indicates that optical acquisition combined with image analysis can support rapid and low-cost preliminary dimensional characterization of lattice structures, although further validation against a reference method, such as X-ray computed tomography, is re-quired. | |
